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Bending is a manufacturing process that produces a V-shape, U-shape, or channel shape along a straight axis in ductile materials, most commonly sheet metal. Commonly used equipment include box and pan brakes, brake presses, and other specialized machine presses. Typical products that are made like this are boxes such as electrical enclosures and rectangular ductwork.
Computer Numerical Control (CNC) machining is a manufacturing process in which pre-programmed computer software dictates the movement of factory tools and machinery. The process can be used to control a range of complex machinery, from grinders and lathes to mills and CNC routers. With CNC machining, three-dimensional cutting tasks can be accomplished in a single set of prompts. The CNC process runs in contrast to — and thereby supersedes — the limitations of manual control, where live operators are needed to prompt and guide the commands of machining tools via levers, buttons and wheels. To the onlooker, a CNC system might resemble a regular set of computer components, but the software programs and consoles employed in CNC machining distinguish it from all other forms of computation.
Deep drawing is a sheet metal forming process in which a sheet metal blank is radially drawn into a forming die by the mechanical action of a punch. It is thus a shape transformation process with material retention. The process is considered “deep” drawing when the depth of the drawn part exceeds its diameter.
1. Flexible Manufacturing Processes Supports custom mold stamping and precision laser cutting for sheet metal fabrication. 2. Premium Material Selection Constructed with high-strength galvanized steel, offering superior rust resistance and structural durability 3. Meticulous Craftsmanship Advanced finishing options: brushed, anodized, polished, sandblasted, or powder-coated for corrosion/color fading resistance. 4. Fully Customizable Custom sizes/colors accepted (CAD…
Laser cutting is a process that uses a laser to cut different materials for both industrial and more artistic applications, such as etching. Laser cutting uses a high-power laser which is directed through optics and computer numerical control (CNC) to direct the beam or material. Typically, the process uses a motion control system to follow a CNC or G-code of the pattern that is to be cut onto the material. The focused laser beam burns, melts, vaporises or is blown away by a jet of gas to leave a high-quality surface finished edge.
What Is Welding? Welding is a specialized process that joins two pieces of metal together by melting and fusing them. Unlike fabrication, which covers a broader range of activities, welding specifically deals with bonding materials to create a unified structure. There are many welding techniques, each serving unique purposes. MIG (metal inert gas) welding is…
Metal spinning, also known as spin forming or metal turning, is a process used to produce axially symmetric components by rotating a flat metal disc or tube at high speeds while applying localized pressure. This technique forms the metal into a desired shape over a mandrel, often resulting in products such as cones, hemispheres, or cylindrical forms. Its use spans industries from aerospace to automotive, due to its cost-effectiveness and ability to handle both small and large production runs with high precision.
What is Metal Stamping? Metal stamping is a high-volume, high-efficiency manufacturing process that transforms flat sheet metal (steel, aluminum, brass, etc.) into precise, complex components. Using specialized tooling called stamping dies and powerful presses, the process performs cutting, bending, punching, embossing, and forming in rapid succession – often completing parts in seconds. Why Industries Rely on Stamping:…
Metal stamping is a cold-forming process that makes use of dies and stamping presses to transform sheet metal into different shapes. Pieces of flat sheet metal, typically referred to as blanks, is fed into a sheet metal stamping press that uses a tool and die surface to form the metal into a new shape.
1. Flexible Manufacturing Processes Supports custom mold stamping and precision laser cutting for sheet metal fabrication. 2. Premium Material Selection Constructed with high-strength galvanized steel, offering superior rust resistance and structural durability 3. Meticulous Craftsmanship Advanced finishing options: brushed, anodized, polished, sandblasted, or powder-coated for corrosion/color fading resistance. 4. Fully Customizable Custom sizes/colors accepted (CAD…
Precision metal mold is a manufacturing material in die casting, injection molding, and stamping, a tool used to make metal workpieces with desired shapes and dimensions. They are highly accurate molds that can be used to produce products that have close tolerance with the needed dimension. Precision molds are usually applied in the mass production of…
Sheet metal fabrication is the process of forming metal sheets to the desired shape using different manufacturing methods. The completion of a product usually comprises of many steps – from cutting and bending to surface treatment and assembling.